Tuesday, December 30, 2008

How much did that thing cost?!

Recession be damned! What better way to help prop up the economy than to buy a hideously expensive made-in-the-USA handtool that I've lusted over for a couple years.




Okay, my cool FIL paid for more than half of this thing through a very generous giftcard from Woodcraft... Thanks Pops! There's no way I could have justified this without subsidization.



What is this shiny wood and bronze contraption? Why, its a Lie-Nielsen #4 smoothing plane in manganese bronze, of course! Pretty, ain't it?

-An abbreviated but still boring interpretation of the history and impact of hand planes follows. Not for the faint of heart-

Back in the day, before all of those noisy, electron-consuming, finger-eating power tools that build today's crappily constructed houses and mass-produced furniture, craftsmen used hand tools to smooth, shape and join wood. As tools and construction techniques evolved though the 1800's and the first part of the 1900's, tool designers at the Stanley Level and Rule Co. reached what is pretty much considered to be the perfect balance of precision/functionality vs. cost for tools that were to be used by a craftsman that relied on his tools to put food on his table (but beat them up toting them around in a toolbox). They were available, weren't prohibitively expensive, and they worked. Stanley sold scads of the "Bailey" patent plane in several sizes and an improved version of the Bailey plane termed the "Bedrock". The fancy new plane I bought is pretty much a copy of the "Bedrock" design from the 1910's-1940's.

As power tools became more prevalent after WWII, nearly all hand-tool manufacturers died off or changed product offerings to stay afloat. Handtools that required a certain amount of skill and effort to operate were replaced by measure once/cut twice power tools and Chinese made junk intended to pass as handtools. Woodworkers who wanted to cling to old-school methods of work were stuck with trying to source antique tools from flea markets and yard sales.

As of the last 10 or 20 years, modern toolmakers such as Lie-Nielsen, Lee Valley/Veritas, and a few others started manufacturing quality hand planes and other handtools. The quality of these tools often exceeds what was produced back in the day, but production volumes are orders of magnitude lower. That means they're stinking pricey....

All you ever wanted to know about Stanley hand tools can be seen here: http://www.supertool.com/StanleyBG/stan0a.html

-End boring handtool diatribe-

Over the past couple years, as my woodworking obsession has grown, I've been accumulating a small fleet of hand tools, including Stanley hand planes in various shapes and sizes. These planes range in age from 75 and 120 years, so needless to say they've seen their share of abuse.

Yeah, its a pretty sorry shelf to put all those nice tools on:


The old planes all require "fettling" to some extent to get them to work as intended. I always thought it would be grand to have a plane I wouldn't have to fuss with to get to work correctly. Even if it cost an arm and a leg.

As it turns out, I'll have to keep looking.

You'd think that paying $350 for a tool originally designed 100 years ago would be a sufficient penance to the tool gods to reach smoothing plane Nirvana out of the box. This time it wasn't the case. Don't get me wrong, it didn't take more than an hour or two to get the thing functioning flawlessly, but my first experience with it was a bit dissappointing. It just wouldn't cut well.

To work properly the iron needed honing, the mouth needed to be filed square and the frog bed needed to be cleaned up. The end result is one sweet-working plane. Just took a bit of effort. And 350 bucks.

The iron honed:
Before:

After:





Out of square mouth... I couldn't set the mouth very tight without the blade impacting the short corner in the picture. I was pretty surprised that this one got shipped like this. Before filing the mouth square:


New and old:


And to reward your willingness to suffer through the tale of the handplane, here are a couple cute Norah pics.



Saturday, December 27, 2008

Tuesday, December 23, 2008

Dreaming...

This is my attempt to try my skill at making animated pictures. Norah is my subject and the action is her dreaming...



Here's her trying to get her candycane...

Tuesday, December 16, 2008

Sorry.

Well, due to all things baby, Nisha and I took our sweet time updating the blog and thereby leaving you internet voyeurs out of the loop for a week. To plead for your forgiveness, here's an offering of more cute baby pics. That's right, two doses in one day!

Cute elf pose

Another cute elf pose

Baby massage time!

Random sleeping position

Random sleeping facial expression

More Pics

Gosh you'd think I have all the time in the world to get everything around the house put in order and then some...not true. I don't know where the time goes, but once I feel like I sort of get caught up and I can finally do what I want to do, it is time to go to bed. So needless to say that's why I haven't posted lately.

Anyway, my job today is to put up more Norah pics.

This was taken on Tuesday December 9th on my camera phone. It's Norah's 2nd time out of the house on the way to her first doctor's appointment.



Stats: Born: 7lb 8oz
Left Hospital: 7lb 0.9oz
1 week appt: 7lb 5oz

All is well at the doctor's appointment!

I decided to take Christmas photos last week, and I do say I think they turned out pretty well. Here are two choice pics:





Oh and here's the Wii Fit stat a week before I had Norah, where I was borderline overweight.

That's all for now!

Sunday, December 7, 2008

Norah's New Least Favorite Place

I was able to sneak away from sleeping baby and wife for a bit this afternoon and finish the changing table I tried to throw together prior to Norah's arrival.

Nisha bought an inflatable changing mat from Ikea a few months back and I thought it would be fun to make something to help contain baby and all associated baby goo.

Its cherry with handcut dovetails and all that jazz.



Saturday, December 6, 2008

Baby: 1, Parents: 0 and Adorable Baby Pics of the Day

Well, night 1 of (365.25*18) 6574.5 was a bit rough.

Norah seems to be of the opinion that cute little babies should sleep through the day and party from the hours of 3:00-7:30 am. She was as quiet as the proverbial mouse when we brought her home on Thursday afternoon and didn't say much until early Friday morning. And boy, did she have something to say.

I'm not quite sure what she was upset about, but she was not a happy camper. She seemed to want to use Nisha as a human pacifier. When the chapped and bleeding Nisha declined the request and Norah threw the biggest fit of her cute little life. We were finally able to calm her down a bit past 7:00 am and she slept peacefully for a couple hours. Nisha was able to grab an hour of sleep and I clocked in and was able to work a half day in the office downstairs. Gotta save those personal days for baby emergencies to come.

Apart from the big meltdown, Norah seems to be doing great. The hospital sent a nurse to check up on her today. (they do this for everybody; they didn't mean to imply that we were unfit to be parents... so they tell us) The nurse said she's doing A-OK and that she was a cutie (duh!). She's the same weight as she measured when she was discharged on Thursday, which is good because she and Mom are just getting this nursing thing down.



We got the first snow of winter 08-09 today. It was a whopping 1.0-1.5" and it brought Cincy-area interstate travel to a crawl. Sheesh. I found it an opportune time to play with Nisha's new digital SLR camera



Nisha's Bro, Sis-in-law and our two awesome nieces are in town for the next week and a half from Tuba City, AZ. We all gathered Friday night for a baby meet-and-greet and to catch up on all the swingin' times on the Navajo reservation.

Is this a fake smile, Sammie?


Finally, as promised, cute Norah pictures:

Norah loves her blankey, Granny Marian!




Thursday, December 4, 2008

Happy Birthday, Norah Sakina!

Baby Norah was born at 4:52 on Tuesday, December 2. 7 lbs 8 oz. 19". Voted "Cutest Freaking Baby 2008".

In this proud Papa's eyes she's about the cutest thing imaginable. I couldn't speak when Nisha's OBGYN handed her to me in the delivery room. Without a doubt the happiest moment of my 29 years.

Nisha handled things wonderfully and proved to be quite a tough lady.

More to come regarding adventures in childbirth. I just want to show this kid off!

Justin


Mom and 15 minute old Norah!




Happy Family




Norah and Pal




Cutie!




Already got Dad wrapped around her finger




Headed Home!



Thursday, November 27, 2008

Just Showing Off

Hi all, I just wanted to display some pics to brighten things up...oh OK fine, I just wanted to show off a little and put my belly out there for all to see ;)

This is me and Casey with one of the end sides of the crib.


Here's me with the entire crib...I think this is the biggest belly shot that you are going to see!

Here are pics of my masterpiece...the finished baby room!





When in the crib, this is what the back of the baby's head will see (OMG, look at the monkey. He's so cute!) -


...and this is what the front will see-


Yeah, we kinda went for the eyeball themed room, huh?

Wednesday, November 26, 2008

My Video Game Says I'm Fat

So for our anniversary in October, I bought Nisha Wii Fit. Yes, she really wanted this. No, it wasn't a veiled suggestion. If anyone could benefit from several hours of Wii Fit, its this dashing (portly) dad-to-be.

Wii Fit is a game/activity for the Nintendo Wii video game system that purportedly gets pasty little chubby kids off the couch and doing something that sort of resembles exercise. The neat thing about Wii Fit is the "balance board" peripheral it comes with. It's basically plastic rectangle about 12" x 24" in size that sits on 4 corner posts, which I believe to be simple load cells (a sensor that measures force and converts to an electric signal). In addition to summing the loads measured by each sensor to measure one's weight, the board takes the differing signals from each corner post/load cell and applies some sort of processing wizardry to yield a resultant calculation of where it thinks your center of gravity is. You interact in all sorts of games/activities by leaning in different directions on the board, jumping, etc. Its really pretty slick.

When you first fire up the game, you assign your "Mii" (the cute little avatar you create for yourself on the Wii) to a Wii Fit profile. It asks for your height and takes weight measurements to calculate your BMI. The game uses this calculated BMI to alter the appearance of your "Mii"; the higher your BMI, the more spherical your Mii character gets. Every subsequent time you play, you weigh in and it updates and tracks your weight/BMI and alters the appearance of your Mii accordingly.

Anyway, as our anniversary is in early October, Nisha thought it would be fun to use the game's ability to track your weight/BMI to track her weight during pregnancy. Nisha, being her gorgeous slender self, first weighed in 6 months pregnant and her BMI was in the middle of the "Normal" range. Bravo. Her "Mii" character didn't really change from its initial state. Not the case for poor Justin. After Nisha had weighed in, I hopped on the "balance board" (which let out a whimper as I stepped on) and was promptly declared "Obese". Nice. My Mii character now closely resembles a basketball wearing a red shirt. Self-confidence: destroyed.

As the weeks ticked by, the game observed Nisha's weight/BMI increasing and asked her why she thought it was going up. It gives you 8-10 choices like "I ate too much" or "Not enough exercise". I thought this was funny. A video game making the user explain the reason behind their failure. People pay for this privilege. Well, Nisha was finally declared "Overweight" this week with a BMI of a whopping 25.2. It will be neat to see the difference once the baby is born. She'll be congratulated in being "Normal" once again, while I'll continue being lambasted as being "Obese".

Anyway, Nisha's doing great and we're rapidly approaching baby-day. I just hope she can make it through Saturday night as we've got prime tickets to watch "A Prairie Home Companion" live at Cincinnati's Music Hall! I'm really excited to see the show, but I don't think many of them sandal-wearin' Subaru-drivin' tofu-eatin' whine-a-lots that typically attend NPR shows in person will be of much assistance if she goes into labor. I'm not a huge proponent of h(ippie)olistic medicine. :)

Justin

Monday, November 24, 2008

Spare time?!

Ahhh! Did I mention its nice to have the crib done? I was finally able to clean the 8" blanket of shavings in the shop generated from the hours spent with the smoothing plane.

With a decent chunk of time left in the weekend (I had thought wrapping up the crib would eat the whole weekend), I decided to try my hand at sharpening and making a new handle for the Disston rip saw I bought at a flea market.

Before the Woodworking in America conference, I really hadn't experienced what a sharp saw feels like. A quick stop at Mike Wenzloff's booth fixed that. Holy cow. That was eye-opening. The old handle wasn't terrible in terms of function, but had been broken/repaired with a few ugly wood screws that drove me crazy.

Here's the fruit of my labor. Its made of cherry with blonde shellac rubbed out with 0000 steel wool. I think it turned out nice. It was really nice to be able to make a sort-of free form object. Unlike the scads of rectangular parts of crib, I got to bust out the rasps and files for this guy. Good times.

C'est Fini!

After 3 magical beard-and-flannel-shirt filled days last weekend at Popular Woodworking's Woodworking in America conference I finally got to spend some much needed time in the basement (shop) wrapping up the crib for our soon-to-be daughter. It was good to get this one done.


You can see part of the baby's room that Nisha has spent so many hours on. She's really busted her butt painting all sorts of fun little critters on the walls. I'll try to rustle up some pics of the room.


I struggled with the design of the crib and am not quite happy with how it turned out.
I went on an Amazon.com book buying glut over the summer and during the madness picked up Robert Lang's book of shop drawings of Greene and Greene furniture. After marveling at the fantastic contents of the book, I decided that I'd just steal design cues from some various pieces in the book and impress my friends and family by calling my crib a "Greene and Greene" styled work. I doodled on paper and Google Sketchup for many hours until I finally arrived/conceded with what I thought was a workable design. It looked adequate to my not-very-developed eye for design in Sketchup; with Nisha's due date swiftly approaching I decided to start applying steel to wood.

The finished product is made of cherry with a hand-rubbed blonde shellac finish. The crib knocks down to four sides and four legs, which is quite handy when one would like to remove the crib from the workshop and install in a nursery. The whole thing is held together with 8 1/4-20 socket head cap screws, which thread through the tenons on the short rails into threaded inserts installed into the tenons of the long rails. I'm in the process of making some ebony plugs to hide those ugly screw heads. It's rock solid when assembled.






"That looks to be a lot of mortise and tenon joints.", one might observe.

"Yes, it is", I would reply. "108 of them. But who's counting?"

I nearly went crazy cutting mortises and tenons. Lots and lots of chisel work, though I did cheat a bit with a router on the 92 mortises in the top and bottom rails.

I had a grand vision of not using sandpaper on the crib and was almost able to pull it off. Every surface of every piece was finished with a smoothing plane or a chisel, but decided to touch up with 320 sandpaper (the devil) to tame a few instaces of tearout and bring everything to a uniform luster. I need to convince Nisha I need an infill smoothing plane or contemporary plane with a high bedding angle to help fight tearout. Or get off my duff and make one with that 3x3x12 cocobolo turning blank I bought at Rockler a couple months back.

I buffed the shellac finish with 0000 steel wool to get things nice and uniform. Normally I'd use paste wax to finish buffing, but with the near certainty of voracious little gums and teeth being applied to the slats and rails I decided against it. I'm not sure if paste wax is baby-compatible.

Feel free to offer a critique of what would make help to make it more 'purdy. I would welcome the advice.

Welcome to 2002

Blogging, huh?

After much jealousy of the nifty blog authored by my Bro and Sis-in-law (and 7 year old niece), I thought I'd give it a shot. Here goes..